Cutting your own copper shapes can be easier than you think.
Copper sheet cutting tool.
While cutting sheets with a nibbler you may get precise control over the operation.
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Tin snips are perhaps the most popular and affordable but there are also heavier duty versions available designed for cutting thicker sheets.
For higher gauges meaning thinner copper you can easily do it with standard hardware store metal snips.
Whether you need to follow a pre determined line or free form eastwood metal cutting equipment is available to make it happen.
The best tool to cut sheet metal is an electric nibbler tool it cuts corrugated iron sheet metal and even metal car panels easily.
An angle grinder fitted with an abrasive metal cutting disc works well to cut all kinds of metal including bolts angle iron rebar and even sheet metal.
Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.
Once the copper sheet has been marked where it needs to be cut the sheers blades are positioned on each side of the sheet as would be regular scissors when cutting paper.
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But the discs wear down quickly cut slowly and shrink in diameter as you use them.
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Nibbler is another tool to cut sheet metal that s available both as a hand tool and power tool.
Perhaps the easiest way to cut copper sheet metal shears or tin snips are ideal for making straight cuts in high and medium gauge sheet metal.
In order to get metal just right for fabrication you will need a few good cutters.
To cut straight lines use an electric saw.
Instead we recommend using a diamond blade that s rated to cut ferrous metal.
If you need to cut fine details in thin material here s some recipes and tips to get you started.
For thin sheets of metal you can use tin snips to cut through it.
Then grip the saw with both hands and push the blade through the metal to cut it.
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The sheers handles are brought together to cut through the sheet.
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A tool like a nibbler is fast and easy to maneuver around to cut circles corners and angles in sheet metal work with out jamming like electric shears or tin snips would.
But you have to sacrifice with the cutting depth.
Work gloves must be worn during the cutting process as the cutting edge of the copper is very sharp.
For thicker copper sheet you would want to use a jewelry saw it s a bit slower but gives you a nicer finished cutting edge.
